General technical requirements for aerospace electronic and electrical product soldering
1Key Takeaways
Aerospace Electronic and Electrical Product Welding General Technical Requirements Standard Number: FL 1690 QJ 3011A-2016 (Replaces QJ 3011-1998) Scope: This standard specifies the general requirements for welding of aerospace electronic and electrical products, including environmental conditions, weld…
2Expert Interpretation
An in-depth interpretation of the aerospace industry standard QJ 3011A-2016 "General Technical Requirements for Welding of Aerospace Electronic and Electrical Products", covering core technical points such as welding process parameters, material selection, equipment requirements and quality inspection, and providing high-reliability electronic assembly solutions.
Standard Evolution and Technology Upgrade
| Technical Dimension | QJ 3011-1998 | QJ 3011A-2016 |
|---|---|---|
| Classification of Soldering Methods | Basic Classification | Detailed Technical Requirements for Manual/Wave/Reflow Soldering |
| Process Parameters | General Requirements | Quantitative Indicators for New Equipment Soldering Parameters |
| SMT Component Requirements | Not Specified Separately | 12 new special requirements for surface mount components |
Key process control points
Welding material specifications
- Solder selection: S-Sn63PbAA (printed circuit board) and S-Sn60PbAA (tin lining) are preferred
- Flux restrictions: RA type flux is prohibited for wire core welding
- Cleaning agent requirements: Specify 5 types of special solvents such as anhydrous ethanol and isopropyl alcohol
Key equipment parameters
| Equipment type | Temperature accuracy | Special requirements |
|---|---|---|
| Temperature-controlled soldering iron | ±5℃ | Ground resistance <2Ω |
| Wave soldering equipment | ±5℃ | Copper content ≤0.4% |
| Reflow oven | ±2℃ | Horizontal temperature difference ≤5℃ |
Implementation and application suggestions
SMT device soldering control
For BGA/CGA package devices, the following should be strictly implemented:
- Complete welding within 48 hours after opening
- Peak temperature ≤235℃
- X-ray inspection void rate <25%
Quality Inspection System
| Inspection items | Method | Judgment standard |
|---|---|---|
| Wetting Angle | 20x microscope | <30° |
| Coplanarity | Optical projector | ≤0.1mm |
| Internal defects | X-ray inspection | No cracks/bridging |